FLeX系列 3通, 直动式, 电比例, 旁路/节流, 优先流量控制阀
该阀是一款常闭,电比例,旁路/限制,优先流量控制阀。阀门在口1处获得一个输入流量,并将其用于满足口3处的优先流量。如果输入流量超过优先级要求,超出的部分将流向旁路口2。优先流量口通过压力补偿精确调节流量,可用于压力波动大的场合。口2也可以完全阻塞,此时该阀可以作为一个2路,电比例压力补偿流量控制阀,控制从口1到口3的流量。
- 该阀正在申请专利的设计采用了拉式电磁铁,使主节流阀芯对液动力不那么敏感,从而提高效率,用更少的功率实现更大的流量控制。
- FLeX系列比例阀完美适配Sun XMD系列可扩展移动控制器。
- 设计并通过1000万次寿命测试。
- 疲劳和爆破等级符合NFPA测试标准T2.6.1 R2014。
- 使用CFD流体仿真辅助设计优化几何形状。
- 该阀的所有配置均为锌镍镀层,提供1000小时盐雾保护。
- 该阀可以使用FLeX系列高功率或者防爆线圈。
- 多种线圈插头形式和电压可选,带或不带浪涌保护。见配置部分。
- 不同线圈插头形式提供最高IP69K防护等级,详情见各线圈产品页面。
- 优先口和旁路口都能够工作在系统压力。
- 为了性能更优,应当使用带有电流负反馈且可调颤振频率(80 - 250 Hz)的放大器。
- 在优先流量被满足之前,旁路流量不可用。
- 旁路口(口2)的压力可以超过优先口(口3)。
- 在优先流量口会被完全堵住的应用场合,旁路压降会随着时间而升高,除非给优先流量提供一个泄油通道。
- 优先流量维持相对恒定,不管输入流量如何变化。
- 口3的最小泄漏量必须达到或超过公布的泄漏量。
- Sun浮动式的结构可以最大限度地减少由于过大的安装扭矩以及孔型加工的误差所造成的干涉现象
滞环(在颤振作用下) | A-spool: 9%, B-spool: 7%, C-spool: 5%A-spool: 9%, B-spool: 7%, C-spool: 5% |
线性度(在颤振作用下) | A-spool: 2%, B-spool: 3%, C-spool 5%A-spool: 2%, B-spool: 3%, C-spool 5% |
重复精度(带颤振) | 1.5%1.5% |
推荐颤振频率 | 100 Hz100 Hz |
名义死区(一定的输出) | 25%25% |
插孔 | T-17A |
系列 | 3 |
通流能力 | 30 gpm120 L/min. |
最大操作压力 | 5000 psi350 bar |
粘度范围 | 35 - 2000 SUS2,8 - 380 cSt |
典型阀泄漏,在110 SUS (24 cSt),1口到3口,1450 psi (100 bar)下 | 30 mL/min.30 mL/min. |
典型阀泄漏,在110 SUS (24 cSt),1口到3口,5000 psi (350 bar)下 | 110 mL/min.110 mL/min. |
额定响应时间 | 50 ms50 ms |
切换频率 | 3,600 max. cycles/hr3,600 max. cycles/hr |
阀头部安装六角尺寸 | 1 1/4 in.31,8 mm |
阀安装扭矩 | 150 - 160 lbf ft203 - 217 Nm |
型号重量 | 1.20 lb0,55 kg |
美国专利号# | 10,969,03310,969,033 |
Seal kit - Cartridge | Buna: 990017007 |
Seal kit - Cartridge | Viton: 990017006 |
All flow is blocked, hence the term priority. The priority flow has to be satisfied.
The valve acts as a 2 port restrictive flow control.
The spring force in our flow controls equates to about 100 psi (7 bar). This is high enough to give the valves acceptable capacity and not too high for proper circuit operation. 100 psi (7 bar) is the spring force; at the upper end of the flow control's range, the drop through the valve will be as high as 250 psi (17 bar) before it starts modulating.
There are exactly 250 Sun drops in a cubic inch or 15 in a cc.
In a meter-in flow control circuit if the pump is set at 3000 psi and the load is 2000 psi the drop through the flow control is 1000 psi. In a meter-out circuit with the load at 2000 psi the drop through the flow control is 2000 psi.
We claim +/- 10%. We set to +/- 5% in production testing to allow for differences in customers' conditions. If you want accuracy, stay in the bottom 2/3rds of the range. Our 12 gpm (45 L/min.) flow controls are quite flat at 9 gpm (34 L/min.) and dead flat below 6 gpm (23 L/min.), until you get to the bottom of the range. Below about .25 gpm (1 L/min.), spool leakage and orifice conditions start to limit accuracy.
I am afraid not. Unless you are overflowing your current valve and correctly size ours, you are not likely to notice any improvement. Priority flow controls are not efficient devices. They are an easy way to get more than 1 source of oil from 1 pump but they can generate a lot of heat. Try to size your actuators so the pressures are similar on both the priority and the bypass circuits. If you can't do that, try to have the lower flow leg be the lower pressure. The pump pressure is determined by whichever leg is higher and if there is flow that is taking a pressure drop that is not doing work it is creating heat.
Yes. All FLeX phase 1 valves are available in the SmartConnect schematic tool, and are also available for submittal to QuickDesign.
- 当选择Sun阀块时,请检查插装阀的间隙要求。不同的阀控制方式以及线圈要求的间隙不一样。
- 在阀的最大尺寸之外需增加额外的2.00 inches (50,8 mm),以进行线圈的安装和移除。
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