Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

全时差动安装组件

Function

B to A

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技术特性 [ + ]

The full time regenerative valve assembly allows a double-acting, single rod cylinder to be extended more rapidly using the same pump flow. To achieve this, oil from the rod end of the cylinder is added to the flow to the blind end, increasing the rate of extension.

Capacity refers to pump flow or regeneration flow, which is the flow coming out of the rod side of the cylinder, whichever is larger
The capacity may be determined by the passages dictated by the sandwich pattern rather than the cartridge capacity.
This valve assembly will not prevent a load from extending the cylinder. The best way to prevent this is to use a vented counterbalance valve mounted directly to the rod end of the cylinder. A non-vented valve will not work.
The ideal cylinder ratio to use with regeneration is 2:1, the blind end area being twice what the annular area at the rod end. A 2:1 cylinder in regen gives the same speed extending as retracting.
Cylinders with ratios above 2:1 (large rods) will function correctly but with less speed gain. Intensification needs to be considered with higher ratios. A 2:1 cylinder may generate a pressure on the rod side that is twice system pressure unless steps are taken to limit it.
Cylinders with ratios as low as 1.5:1 (small rods) may work if care is used in designing the application. As the rod diameter gets smaller in relation to the piston diameter the flows increase dramatically and the force available drops accordingly.
Cylinders with ratios below 1.5:1 are unlikely to result in a working regenerative application because of the small area of the rod and the high flows that would be generated.
When a cylinder is in the regenerative mode the only force available is the pressure working on the rod area.
Regeneration is only possible in the extend direction.

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技术数据 [ + ]

阀块类型	叠加式叠加式
表面	ISO 05ISO 05
通流能力	20 gpm80 L/min.
阀块特性	B到AB到A
Stack Height	1.94 in.49 mm
带密封板(见说明)	否否

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常见问题 [ + ]

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

Why doesn't Sun anodize their aluminum bodies?

Reasons to anodize:

To increase corrosion resistance. Sun uses 6061-T651 aluminum. It is one of the most corrosion resistant aluminum alloys there is. Whether or not anodizing improves the corrosion resistance of 6061 aluminum is debatable. We have yet to have a manifold returned because of corrosion.
Appearance (color). The 2 colors that would appeal to Sun would be blue or black. Unfortunately these are the colors that are hardest to do consistently.
To provide a hard wear surface. Sun does not make parts-in-body valves. The manifold is just plumbing. We don't need a wear surface.
Because everyone else does it. Bad reason.

Reasons to not anodize:

Cost. It's another process.
Logistics. When you make tens of thousands of manifolds a month and you anodize hundreds, it's a problem. Consistency. See above.
Stamping. After a body is anodized you cannot do any more stamping without making a mess.
Inspection. Have you ever tried to look for burrs in a black anodized body? It's the old blackboard factory at night scenario.
Torque. You will experience an increase in breakaway torque when removing items from an anodized manifold.
Fatigue life. This is the best reason to not anodize. Fatigue failure is a very complex phenomenon. What it takes to initiate a crack is difficult to predict. What it takes to propagate a crack is readily defined. Anodizing produces a very thin, very hard, and very brittle surface on aluminum. The first time you pressurize an anodized aluminum manifold you have initiated fatigue cracks. Whether or not the stress is enough to propagate the cracks is a matter of pressure and manifold geometry. Anodizing an aluminum manifold grossly reduces the fatigue life by anywhere from 20% to 50%.

Direct acting, pilot operated, what do I use?

Direct acting valves are used to prevent over pressure and pilot operated valves are used to regulate pressure. If you are unsure, use a direct acting valve. Sun's direct acting valves are very fast, dirt tolerant, stable, and robust. Sun's pilot operated valves are moderately fast, they have a low pressure rise vs. flow curve, and they are easy to adjust.

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备注 [ + ]

该产品不需要密封圈保持平板。
For detailed information regarding the cartridges contained in this assembly, click on the models codes shown in the Included Components tab.
Important: Carefully consider the maximum system pressure. The pressure rating of the manifold is dependent on the manifold material, with the port type/size a secondary consideration. Manifolds constructed of aluminum are not rated for pressures higher than 3000 psi (210 bar), regardless of the port type/size specified.

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额外来源 [ + ]

集锦

技术指导