Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Filter

Capacity: 40 gpm160 L/min. | Cavity: T-16A

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Technical Features [ + ]

Sun filter elements are available as Surface Type (Last Chance) and Depth Style elements. The flow path is Port 2 to Port 1 and should not be used in reverse, even with a reverse free flow check valve installed. The elements have a high collapse pressure and are intended to be used in line with the system. Filter life will depend on initial system cleanliness and the amount of dirt ingression to the system when operating.

Differential crush pressure is 3000 psid (210 bar).
The flow path is Port 2 to Port 1 only.
Installation directly above the subplate will protect the entire valve stack from particles.
Cartridges configured with EPDM seals are for use in systems with phosphate ester fluids. Exposure to petroleum based fluids, greases and lubricants will damage the seals.
Surface type element features a 304 stainless steel mesh media. All internal components are 304 stainless steel.
Surface Type elements have a 40 micron nominal rating (63 micron absolute).
Surface Type elements are designed to capture errant particles that may not be trapped in the main system filter or particles resulting from a component failure.
With a correctly assembled system, Surface Type elements will be unnoticed during regular operation, but will provide protection from sudden component failure.
Surface Type (Last Chance) elements have a single layer stainless steel mesh supported by perforated sheet tube.
Depth Type elements feature a pleated microglass media with clear zinc coated components.
Depth type elements are available in 1 µm, 3 µm, 10 µm, and 25 µm nominal ranges.
1, 3, 10, and 25 micron elements have a Beta ratio as shown in the Performance Curves tab.

Technical Data [ + ]

Note: Data may vary by configuration. See CONFIGURATION section.

Cavity	T-16A
Series	3
Capacity	40 gpm160 L/min.
Maximum Operating Pressure	5000 psi350 bar
Valve Hex Size	1 1/4 in.31,8 mm
Valve Installation Torque	150 - 160 lbf ft203 - 217 Nm
Seal kit - Cartridge	Buna: 990016007
Seal kit - Cartridge	EPDM: 990016014
Seal kit - Cartridge	Polyurethane: 990016002
Seal kit - Cartridge	Viton: 990016006

Performance Curves [ + ]

FAQs [ + ]

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

What parts of the Sun cartridge valve are field serviceable?

Only external seals are serviceable. Sun offers replacement seal kits for all cartridge models. The applicable kit part number can be found in the product page's Technical Data table or by using our Cartridge Seal Kit search function located under Accessories. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

Related Accessories [ + ]

A880011087 Series 3 filter element (1 Micron - Buna-N)
A880012087 Series 3 filter element (1 Micron - Viton)
A880031087 Series 3 filter element (3 Micron - Buna-N)
A880032087 Series 3 filter element (3 Micron - Viton)
A880101087 Series 3 filter element (10 Micron - Buna-N)
A880102087 Series 3 filter element (10 Micron - Viton)
A880251087 Series 3 filter element (25 Micron - Buna-N)
A880252087 Series 3 filter element (25 Micron - Viton)
A880401087 Series 3 filter element (40 Micron - Buna-N)
A880402087 Series 3 filter element (40 Micron - Viton)

Notes [ + ]

Capacity rating is dependent on the micron rating of the element. Stated flow capacity in the Technical Data table is based on the 40 micron rating. See performance curves.
See Related Accessories for replacement elements.

Additional Resources [ + ]

Highlights

Technical Tips

Manufacturing Sun Cartridge Cavities (522.27 KB)

Technical Information

Literature

Cartridge Filters Booklet (450.19 KB)

FLHAXDN

Configuration Rules

FLHA | Cartridges » Specialty » Filter | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Filter

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