Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Series 1 - T-16A cavity, Polyurethane cartridge seal kit

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Technical Features [ + ]

Sun offers replacement seal kits for all cartridge models. These kits include all of the external seals on the cartridge along with installation instructions. Seal kits are available in Buna-N and Viton for all models, along with EPDM and polyurethane for many models. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

The shelf life for this cartridge seal kit is ten years from date of purchase. This date will be printed on the kit packaging.
Polyurethane seals have a higher tensile strength, are more abrasion/extrusion resistant, and are well suited for high cycle and high pressure applications.

Technical Data [ + ]

Series	3
Cartridge Thread	M36M36
Valve Hex Size	1 1/4 in.31,8 mm
Valve Installation Torque	150 - 160 lbf ft203 - 217 Nm
Cavity	T-16A

Used With [ + ]

What models can this kit be used with?

CNGC Fixed-orifice, non-pressure compensated, flow control valve with reverse flow check
CNHC Free flow nose to side check valve with bypass orifice
CXGD Free flow side to nose check valve
CXHA Free flow nose to side check valve
CXHHZ Free flow nose to side check valve with position switch
DFEA8 2-way, poppet directional valve with integral T-8A control cavity - control 1-2
DFEB8 2-way, poppet directional valve with integral T-8A control cavity - control 2-1
FCEB Fixed-orifice pressure compensated flow control valve with reverse flow check
FDEA Fully adjustable pressure compensated flow control valve with reverse flow check
FLHA Filter
FPHK Pilot-operated, normally closed, electro-proportional throttle with reverse flow check
FQGA Fixed-orifice, flow fuse valve
FXEA Fixed-orifice, pressure compensated flow control valve
NCFB Fully adjustable needle valve with reverse flow check
NCFC Fully adjustable needle valve with reverse flow check
NFEC Fully adjustable needle valve
NFED Fully adjustable needle valve
RPIC Pilot-operated, balanced piston relief valve
RPIC8 Pilot-operated, balanced piston relief main stage with integral T-8A control cavity
RPID Air-controlled, pilot-operated, balanced piston relief valve
RPIE Fast-acting, pilot-operated, balanced piston relief valve
RPIS8 Pilot-operated, balanced poppet relief main stage with integral T-8A control cavity
RQIB Kick-down, pilot-operated, balanced piston relief valve
XICA All ports blocked cavity plug
XIOAF T-16A cavity to T-10A cavity converter
XIOAG T-16A cavity to T-13A cavity converter
XIOC T-16A cavity to T-5A cavity converter
XIOCC T-16A cavity to T-3A cavity converter

Notes [ + ]

Install back-up rings and O-rings as shown in views.
When installing continuous back-up rings, use the same technique and the same care used to install O-rings.
When installing cartridge - be sure to torque to recommended value.

Additional Resources [ + ]

Technical Information

990016002 | Accessories » Cartridge Seal Kits | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Series 1 - T-16A cavity, Polyurethane cartridge seal kit

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