Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Free flow nose to side check valve with position switch

Capacity: 30 gpm120 L/min. | Cavity: T-5A

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Technical Features [ + ]

Free-flow, nose-to-side check valves are on/off circuit components that allow free flow from the inlet (port 1) to the outlet (port 2) and block flow in the opposite direction.

This valve incorporates a position switch to provide confirmation that the valve is in the transition position or seated (closed).

The position switch in this valve provides confirmation that the valve is closed.
This cartridge is supplied as a sealed, factory set unit and is not field serviceable. Any tampering will violate the product warranty.
When torquing this cartridge into its cavity, a crow's foot wrench or similar will be required since the position switch precludes the use of a deep socket wrench.
All ports will accept 5000 psi (350 bar).
An optional protective cover, with mounting hardware included, may be ordered separately. See kit number: 991-043.
Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data [ + ]

Note: Data may vary by configuration. See CONFIGURATION section.

Cavity	T-5A
Series	2
Capacity	30 gpm120 L/min.
Maximum Operating Pressure	5000 psi350 bar
Maximum Valve Leakage at 110 SUS (24 cSt)	1 drops/min.0,07 cc/min.
Transition leakage at 110 SUS (24 cSt)	2 in³/min.@1000 psi30 cc/min.@70 bar
Valve Hex Size	1 1/8 in.28,6 mm
Valve Installation Torque	45 - 50 lbf ft61 - 68 Nm
Seal kit - Cartridge	Buna: 990203007
Seal kit - Cartridge	Viton: 990203006

Switch Specifications [ + ]

Note: Data may vary by configuration. See CONFIGURATION section.

Supply Voltage	20-30 VDC20-30 VDC
Operating Temperature Range	-25 to 80 °C-25 to 80 °C
Vibration	≥ 50g, 0-500 impulses/sec≥ 50g, 0-500 impulses/sec
Shock	>50 g, 1ms>50 g, 1ms
Reverse Polarity Protection	YesYes
Maximum Output Load	≤ 400 mA, Duty Ratio 100%≤ 400 mA, Duty Ratio 100%
Short Circuit Protection	Yes, Load Short UnlimitedYes, Load Short Unlimited
Turn On Time	≤ 25 ms≤ 25 ms
Hysteresis	≤ .002 in.≤ .002 in.
Thermal Shift - 0 to 80 °C ≤ ±	.004 in.0,1 mm
EMC	DIN EN 61000-6-1/2/3/4DIN EN 61000-6-1/2/3/4
Connector	M12 X 1 (4) PinM12 X 1 (4) Pin
Connector Environment Rating	IP65IP65

FAQs [ + ]

Direct acting or pilot operated - what do I use?

Direct-acting valves are used to prevent over pressure, and pilot-operated valves are used to regulate pressure. If you are unsure, use a direct-acting valve. Sun's direct acting valves are very fast, dirt tolerant, stable, and robust. Sun's pilot-operated valves are moderately fast, they have a low pressure rise vs. flow curve, and they are easy to adjust.

I need to discharge a large accumulator. How can I increase the capacity of my discharge circuit?

Because of the very high ratio, the COFO has limited capacity. The discharge path is across a .050 inch (1,3 mm) diameter orifice. If you have large accumulators combined with low precharge pressures, this may not discharge the energy quickly enough. Using the COFO XDN cartridge in conjunction with an LODA XDN will provide capacity for larger applications.

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

What parts of the Sun cartridge valve are field serviceable?

Only external seals are serviceable. Sun offers replacement seal kits for all cartridge models. The applicable kit part number can be found in the product page's Technical Data table or by using our Cartridge Seal Kit search function located under Accessories. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

Additional Resources [ + ]

Highlights

Technical Tips

Manufacturing Sun Cartridge Cavities (522.27 KB)

Technical Information

CXFHZ | Electronics » Position Indication » Position Indication | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Free flow nose to side check valve with position switch

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