Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Series 0 - T-162A cavity, Viton, cartridge seal kit

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Technical Features [ + ]

Sun offers replacement seal kits for all cartridge models. These kits include all of the external seals on the cartridge along with installation instructions. Seal kits are available in Buna-N and Viton for all models, along with EPDM and polyurethane for many models. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

The shelf life for this cartridge seal kit is twenty years from date of purchase. This date will be printed on the kit packaging.

Cartridge Installation Data [ + ]

Series	0
Cartridge Thread	M16M16
Valve Hex Size	3/4 in.19,1 mm
Valve Installation Torque	20 - 25 lbf ft27 - 33 Nm
Cavity	T-162A

Used With [ + ]

What models can this kit be used with?

CDAP Mechanically operated, back-to-back check valve
CDAQ Mechanically operated, back-to-back check valve
CNAC Fixed-orifice, non-pressure compensated, flow control valve with reverse flow check
CNBC Free flow nose to side check valve with bypass orifice
CSAN Insert style, single ball shuttle valve with signal at port 2
CSAW Single ball shuttle valve with signal external
CSAY Single ball shuttle valve with signal at port 2
CXAD Free flow side to nose check valve
CXBA Free flow nose to side check valve
CXBG Flush mount, free flow nose to side check valve
CXBM Insert style, free flow nose to side check valve
DFBD FLeX Series 2-way, 2-stage, solenoid-operated directional poppet valve with reverse flow check - flow 2-1, 3000 psi (210 bar)
DFBE FLeX Series 2-way, 2-stage, solenoid-operated directional poppet valve with reverse flow check - flow 2-1, 3000 psi (210 bar)
DFBF FLeX Series 2-way, 2-stage, solenoid-operated directional poppet valve with reverse flow check - flow 2-1
DFBG FLeX Series 2-way, 2-stage, solenoid-operated directional poppet valve with reverse flow check - flow 2-1
DTBF FLeX Series 2-way, direct-acting, solenoid-operated directional blocking poppet valve
FCBB Fixed-orifice pressure compensated flow control valve with reverse flow check
FPBD FLeX Series pilot-operated, normally closed, electro-proportional throttle - flow 2-1 - 3000 psi (210 bar)
FPBE FLeX Series pilot-operated, normally closed, electro-proportional throttle with reverse flow check - flow 2-1 - 3000 psi (210 bar)
FPBF FLeX Series pilot-operated, normally closed, electro-proportional throttle - flow 2-1
FPBG FLeX Series pilot-operated, normally closed, electro-proportional throttle with reverse flow check - flow 2-1
FPBI FLeX Series pilot-operated, normally open, electro-proportional throttle - flow 2-1
FPBJ FLeX Series pilot-operated, normally open, electro-proportional throttle with reverse flow check - flow 2-1
FPBM FLeX Series pilot-operated, normally open, electro-proportional throttle - flow 2-1 - 3000 psi (210 bar)
FPBN FLeX Series pilot-operated, normally open, electro-proportional throttle with reverse flow check - flow 2-1 - 3000 psi (210 bar)
FPBU FLeX Series electro-proportional, blocking poppet throttle - normally closed
FQBA Fixed-orifice, flow fuse valve
FXBA Fixed-orifice, pressure compensated flow control valve
NCBB Fully adjustable needle valve with reverse flow check
NFBC Fully adjustable needle valve
RDBA Direct-acting relief valve
RPCC Pilot-operated, balanced piston relief valve
RQCB Kick-down, pilot-operated, balanced piston relief valve
XZCA All ports blocked cavity plug
XZCC Flush mount, all ports blocked cavity plug
XZOA All ports open cavity plug
XZOC Flush mount, all ports open cavity plug

Notes [ + ]

Install back-up rings and O-rings as shown in views.
When installing continuous back-up rings, use the same technique and the same care used to install O-rings.
When installing cartridge - be sure to torque to recommended value.

Additional Resources [ + ]

Technical Information

990162006 | Accessories » Cartridge Seal Kits | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Series 0 - T-162A cavity, Viton, cartridge seal kit

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