Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

24 VDC coil with embedded proportional IR amplifier, current command

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Technical Features [ + ]

The Embedded Electronics Amplifier is a compact, low profile coil/controller combination for use with proportional solenoid valves. The Amplifier provides current to the coil in proportion to an input signal. Bright LED indicators on the unit provide an overview of the operating status. Setup is accomplished through Sun's Amplifier Set Up Software or the Hand Held Programmer (HHP). There is no cover to remove and no tiny pots to set. Once configured, the settings are stored in permanent memory within the unit.

Easily configured using Sun's Amplifier Set Up Software or the Hand Held Programmer.
LED indication of Status and Output Current
Selectable dither frequency up to 300 Hz including OFF. Sun's recommended dither frequency is 140 Hz.
Adjustable current limited output with short circuit protection
5 Volt reference for potentiometer/joystick controls
Multiple modes for analog or 2-speed control
Programmable enable input
All input and output limits are independently adjustable
Adjustable ramp up and ramp down times, independently set
Microprocessor controlled for consistent, reliable performance
The coil is magnetically symmetrical and can be mounted in either direction on the solenoid tube without affecting performance.
Deutsch DT04-6P Connector, IP69K rated
Separate supply and command common
Glass filled nylon enclosure with Lexan light pipes and polyurethane potting compound
Power cable with mating connector is required and is not included with product.
CE approved - See CE Testing Results and Explanation, document number 999-991-260, for details

Technical Data [ + ]

Supply Voltage	Equals coil voltage within +/-10%Equals coil voltage within +/-10%
Supply Current	I(sol) + 20mAI(sol) + 20mA
Output Current	600 mA600 mA
Dither Frequency	Off, 80-300 Hz, in 20 Hz incrementsOff, 80-300 Hz, in 20 Hz increments
Ramp Time	0-120.0 s, 0.5 s increments0-120.0 s, 0.5 s increments
Reference Voltage	+5V at 1mA+5V at 1mA
Operating Temperature Range	-4 to 158 °F-20 to 70 °C
Analog Input Range	0-20 mA0-20 mA
Analog Input Impedance	250 ohms250 ohms
Card Function	All OptionsAll Options
Voltage/Frequency	24 VDC24 VDC
Connector	Deutsch DT04-6PDeutsch DT04-6P

Used With [ + ]

What models can this kit be used with?

FMDA Electro-proportional 3-way flow control valve, meter in
FMDB Electro-proportional 3-way flow control valve, meter in
FPCC Electro-proportional flow control valve - normally closed
FPCH Electro-proportional flow control valve - normally open
FPFK Pilot-operated, normally closed, electro-proportional throttle with reverse flow check
FPHK Pilot-operated, normally closed, electro-proportional throttle with reverse flow check
PRDL
Electro-proportional, direct-acting, pressure reducing/relieving valve with open transition
PRDM Electro-proportional, direct-acting, pressure reducing/relieving valve with open transition - high pressure setting with no command
PRDN Electro-proportional, direct-acting, pressure reducing/relieving valve, high pressure setting with no command
PRDP
Electro-proportional, direct-acting, pressure reducing/relieving valve
PSDL Electro-proportional, direct-acting, pressure reducing/relieving valve with open transition and drain to port 4
PSDP Electro-proportional, direct-acting, pressure reducing/relieving valve with drain to port 4
RBAN Electro-proportional relief valve - pilot capacity, high pressure setting with no command
RBAP Electro-proportional relief valve - pilot capacity
991700
Hand Held Programmer
991702 Infrared cable adapter
991704 USB infrared cable adapter
991706003 Deutsch DT06-6S cable assembly
991706006 Deutsch DT06-6S cable assembly

Notes [ + ]

A source type input is required. A sinking type analog input will damage the amplifier.

Additional Resources [ + ]

Technical Tips

Proportional Amplifiers and Ancillary Products (2.06 MB)

Technical Information

Environmental Test Specification for Electrical and Electronic Co (254.61 KB)
Sun's Floating Style Screw-In Cartridge (1.06 MB)
Electro-Hydraulic Terms and Definitions (2.94 MB)
CE Declaration of Conformity - XMD 12-2017 (133.69 KB)
CE Testing Results and Explanation; 999-991-260 (51.97 KB)
Data Sheet for Embedded Electronics Digital Proportional Valve Am (371.15 KB)

7904A24A | Accessories » Coils | Sun Hydraulics

Assembly Build Process

Assembly Build Process

24 VDC coil with embedded proportional IR amplifier, current command

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