Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Normalmente cerrado, disco balanceado, elemento lógico con cavidad de control T-8A integral - ventear-para-abrir

Capacidad: 120 gpm480 L/min. | Cavidad: T-24A

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Technical Features [ + ]

This is a normally closed, balanced poppet, switching element with an integral T-8A control cavity. With a 2-way valve in the closed position installed in the T-8A control cavity, the poppet remains closed. Opening the 2-way valve shifts the poppet to the open position, provided there is sufficient pressure at port 3.

Unique balanced construction provides predictable switching with 5000 psi (350 bar) at port 1 and port 2. Switching will only occur when both a minimum pilot pressure of 400 psi (30 bar) is present and pilot control valve is open.
These valves are hydraulically balanced between port 1 and port 2.
Port 1 and port 2 are fully sealed from port 3 and port 4. Ports 3 and 4 are positively sealed.
Any backpressure at the drain port is directly additive to the required pilot pressure for reliable operation.
Leakage rate between port 1 and port 2 is very low, typically less than 10 drops/min. at 5000 psi (0,7 cc/min at 350 bar).
Valve will reseat when the pilot pressure falls below 145 psi (10 bar).
NOTE: With the -8 control option, the main stage valve should first be installed to the correct torque value. The T-8A pilot control valve should then be installed into the main stage valve to its required torque value.
The -8 control option allows the pilot control valve to be incorporated directly into the end of the logic cartridge via the T-8A cavity. These pilot control cartridges are sold separately and include electro-proportional, solenoid, air pilot, and hydraulic pilot operation. See Pilot Control Cartridges.
All ports will accept 5000 psi (350 bar).
Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data [ + ]

Notar: Los datos pueden variar según la configuración . Consulte la sección de CONFIGURATION

cavidad	T-24A
Series	4
Capacity	120 gpm480 L/min.
Maximum Operating Pressure	5000 psi350 bar
Minimum Pilot Pressure Required to Shift Valve	300 psi20 bar
Control Pilot Flow	See Performance DataSee Performance Data
Maximum Valve Leakage at 110 SUS (24 cSt)	10 drops/min.@5000 psi0,7 cc/min.@350 bar
Pilot Control Cavity	T-8AT-8A
Pilot Control Valve Installation Torque	20 - 25 lbf ft27 - 33 Nm
Pilot Control Valve Hex Size	7/8 in.22,2 mm
Valve Hex Size	1 5/8 in.41,3 mm
Valve Installation Torque	350 - 375 lbf ft474 - 508 Nm
Model Weight	2.50 lb1,15 kg
Seal kit - Cartridge	Buna: 990024007
Seal kit - Cartridge	Polyurethane: 990024002
Seal kit - Cartridge	Viton: 990024006

Performance Curves [ + ]

Performance Curve for DKJR8: Normalmente cerrado, disco balanceado, elemento lógico con cavidad de control T-8A integral - ventear-para-abrir

FAQs [ + ]

Direct acting or pilot operated - what do I use?

Direct-acting valves are used to prevent over pressure, and pilot-operated valves are used to regulate pressure. If you are unsure, use a direct-acting valve. Sun's direct acting valves are very fast, dirt tolerant, stable, and robust. Sun's pilot-operated valves are moderately fast, they have a low pressure rise vs. flow curve, and they are easy to adjust.

I need to discharge a large accumulator. How can I increase the capacity of my discharge circuit?

Because of the very high ratio, the COFO has limited capacity. The discharge path is across a .050 inch (1,3 mm) diameter orifice. If you have large accumulators combined with low precharge pressures, this may not discharge the energy quickly enough. Using the COFO XDN cartridge in conjunction with an LODA XDN will provide capacity for larger applications.

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

What parts of the Sun cartridge valve are field serviceable?

Only external seals are serviceable. Sun offers replacement seal kits for all cartridge models. The applicable kit part number can be found in the product page's Technical Data table or by using our Cartridge Seal Kit search function located under Accessories. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

Related Models [ + ]

DKJRNormalmente cerrado, disco balanceado, elemento lógico - ventear-para-abrir

Notes [ + ]

Compound cartridge (pilot and main stage) assembly information is provided for reference only. Cartridges must be ordered separately and assembled at point of use.

Additional Resources [ + ]

Realces

Technical Tips

Manufacturing Sun Cartridge Cavities (522.27 KB)
Logic Element Cartridges (886.29 KB)

Technical Information

DKJR8 | Cartuchos » Directional » Elementos Lógicos | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Normalmente cerrado, disco balanceado, elemento lógico con cavidad de control T-8A integral - ventear-para-abrir

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