Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Electro-proportional relief valve - pilot capacity, high pressure setting with no command

Capacity: .25 gpm1 L/min. | Cavity: T-8A

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Technical Features [ + ]

This 2-port, pilot-stage, direct-acting relief cartridge is an electro-proportionally controlled, normally-closed pressure regulating valve. The valve is spring biased closed to its highest setting (customer specified). Increasing current to the coil will proportionally decrease the pressure setting. When the pressure at port 1 (inlet) is sufficient to overcome the spring force minus the solenoid force, as determined by the analog input signal, the poppet lifts and allows flow from port 1 to port 2 (outlet). This pilot control cartridge utilizes the T-8A cavity so it can be used in conjunction with Sun's main stage, pressure control elements.

Customer must specify a relief setting that falls within the selected pressure range. This setting represents the maximum relief pressure which the valve will default to with no command. As the command increases, the relief setting will decrease. See performance curves for selected pressure range. This setting is not adjustable in the field.
Varying the analog input signal to the proportional solenoid provides a step-less control of pressure.
This electro-proportional cartridge utilizes the Sun T-8A, 2-port cavity making it the ideal choice to use in conjunction with Sun's main stage cartridges. Separate pilot lines are eliminated and only one cavity needs to be machined to accommodate both the control and primary function. Note: All 2-port pilot stage control cartridges utilize the same cavity and are physically interchangeable. Functionality is the only consideration.
High pilot capacity allows for operation of larger size main stage elements.
Damped construction provides stable operation over a wide range of operating conditions.
Low leakage levels in the closed position. (Reseat occurs at 85% of cracking pressure.)
Coils are interchangeable with Sun's other full flow, solenoid operated valves and can be mounted on the tube in either direction.
For optimum performance, an amplifier with current sensing and adjustable dither should be used. Dither should be adjustable between 100 - 250 Hz.
Note: The main stage valve should first be installed to the correct torque value followed by the T-8A pilot control section into the main stage valve to its required torque value.
Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data [ + ]

Proportional Performance Data [ + ]

Performance Curves [ + ]

FAQs [ + ]

Where would I use a kick-down relief?

One graphic example is on a portable grain auger for silos. When the farmer gets caught in the auger the kick-down relief trips and allows him to escape.

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

What are the tolerances on pressure settings for Sun's pressure control valves?

Pressure setting tolerances are listed in our Performance Data page. A link to this page can also be found in the Additional Resources tab of the applicable product page.

Can I use a kick-down relief for my system relief?

Maybe not. We build in a good amount of overlap in the kick-down reliefs to prevent false tripping. This means they are not as fast as our standard pilot-operated reliefs. A direct-acting relief valve set just above the kick-down relief valve would be good insurance.

Direct acting or pilot operated - what do I use?

Direct-acting valves are used to prevent over pressure, and pilot-operated valves are used to regulate pressure. If you are unsure, use a direct-acting valve. Sun's direct acting valves are very fast, dirt tolerant, stable, and robust. Sun's pilot-operated valves are moderately fast, they have a low pressure rise vs. flow curve, and they are easy to adjust.

How do I get a kick-down relief to reset?

The kick-down relief acts much like a circuit breaker. When the pressure at the inlet (port 1) of the relief valve rises to the setting, the valve pops open and drops the pressure down to 100 psi or so. The valve stays open until flow through it stops. Shutting off the supply of oil will reset the valve; reversing pressure on the valve is a positive way of resetting it.

What parts of the Sun cartridge valve are field serviceable?

Only external seals are serviceable. Sun offers replacement seal kits for all cartridge models. The applicable kit part number can be found in the product page's Technical Data table or by using our Cartridge Seal Kit search function located under Accessories. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

Related Accessories [ + ]

Additional Resources [ + ]

Coil Information [ + ]

RBANXAN

Configuration Rules

Cavity	T-8A
Series	P
Capacity	.25 gpm1 L/min.
Maximum Operating Pressure	5000 psi350 bar
Maximum Valve Leakage at Reseat	1.5 in³/min.25 cc/min.
Reseat	>85% of setting>85% of setting
Solenoid Tube Diameter	.75 in.19 mm
Valve Hex Size	7/8 in.22,2 mm
Valve Installation Torque	20 - 25 lbf ft27 - 33 Nm
Model Weight (with coil)	1.00 lb0,45 kg
Seal kit - Cartridge	Buna: 990208007
Seal kit - Cartridge	Viton: 990208006
Seal and nut kit - Coil	Viton: 990770006

Hysteresis (with dither)	<4%<4%
Hysteresis with DC input	<8%<8%
Linearity (with dither)	<2%<2%
Repeatability (with dither)	<2%<2%
Recommended dither frequency	140 Hz140 Hz

rban | Cartridges » Electro-Proportional » Relief | Sun Hydraulics

Assembly Build Process

Assembly Build Process

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Electro-proportional relief valve - pilot capacity, high pressure setting with no command

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