Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

ISO 03 studnut and studrod kit - M5 thread

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Technical Features [ + ]

To simplify the installation of ISO 03 and ISO 05 sandwiches, Sun offers uncut (can be cut to length in the field) or precut studkits in both inch and metric standard threaded rod. Once the rods are installed in a subplate or manifold, they act as a guide in assembling the sandwich body stack. After the directional control valve is assembled on top of the stack, Sun studnuts are used to retain the assembled stack.

Sun ISO 03 sandwich bodies are designed for multi-functional use to permit maximum circuit flexibility.
Studnuts feature an outside diameter equivalent to a standard socket head cap screw.
Full Thread engagement.
Mechanical stop between the internal hex and the thread to prevent the hex wrench from being pushed out of its socket.

Technical Data [ + ]

Recommended Torque	45 lbf in.5 Nm
Internal Hex Size	5/32 in.5/32 in.
Thread	M5M5
Studrod Length	7 in.178 mm
Minimum Tensile Strength	125,000 psi8620 bar
Minimum Yield Point	105,000 psi105,000 psi
Hardness	26 - 32 Rc26 - 32 Rc

Related Information [ + ]

Additional Resources [ + ]

Technical Tips

Mounting and Assembly of Sandwich Bodies (575.9 KB)

Technical Information

Sun's Floating Style Screw-In Cartridge (1.06 MB)

992111 | Accessories » Studnuts/Studrods | Sun Hydraulics

Assembly Build Process

Assembly Build Process

ISO 03 studnut and studrod kit - M5 thread

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