Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Series 0 - T-163A cavity, Polyurethane cartridge seal kit

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Technical Features [ + ]

Sun offers replacement seal kits for all cartridge models. These kits include all of the external seals on the cartridge along with installation instructions. Seal kits are available in Buna-N and Viton for all models, along with EPDM and polyurethane for many models. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

The shelf life for this cartridge seal kit is ten years from date of purchase. This date will be printed on the kit packaging.
Polyurethane seals have a higher tensile strength, are more abrasion/extrusion resistant, and are well suited for high cycle and high pressure applications.

Cartridge Installation Data [ + ]

Series	0
Cartridge Thread	M16M16
Valve Hex Size	3/4 in.19,1 mm
Valve Installation Torque	20 - 25 lbf ft27 - 33 Nm
Cavity	T-163A

Used With [ + ]

What models can this kit be used with?

CKBB Pilot-to-open check valve with standard pilot
CKBD Pilot-to-open check valve with sealed pilot
CKBG Flush mount pilot-to-open check valve with sealed pilot
COBA Pilot-to-close check valve
COBG Pilot-to-close check valve
CSAX Single ball shuttle valve with signal at port 3
CSAZ Single ball shuttle valve with signal at port 2
FRBA Fixed-orifice, bypass/restrictive, priority, flow control valve
LPBA Normally open, modulating element with pilot source from port 1
LPBC Normally open, modulating element
LRBA Normally closed, modulating element with pilot source from port 1
LRBC Normally closed, modulating element
PBBB Pilot-operated, pressure reducing valve
PPBB Pilot-operated, pressure reducing/relieving valve
RSBC Pilot-operated, balanced piston sequence valve
RVBA Ventable, pilot-operated, balanced piston relief valve
RVBB Normally closed modulating element valve with relief function
SQBB Kick-down, pilot-operated, balanced piston sequence valve
XZAA Port 2 to 3 open, port 1 blocked cavity plug
XZBA Port 1 to 3 open, port 2 blocked cavity plug
XZCB All ports blocked cavity plug
XZOB Port 1 to 2 open, port 3 blocked cavity plug
XZOD All ports open cavity plug

Notes [ + ]

Install back-up rings and O-rings as shown in views.
When installing continuous back-up rings, use the same technique and the same care used to install O-rings.
When installing cartridge - be sure to torque to recommended value.

Additional Resources [ + ]

Technical Information

990163002 | Accessories » Cartridge Seal Kits | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Series 0 - T-163A cavity, Polyurethane cartridge seal kit

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