Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Series 4 - T-24A cavity, Polyurethane cartridge seal kit

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Technical Features [ + ]

Sun offers replacement seal kits for all cartridge models. These kits include all of the external seals on the cartridge along with installation instructions. Seal kits are available in Buna-N and Viton for all models, along with EPDM and polyurethane for many models. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

The shelf life for this cartridge seal kit is ten years from date of purchase. This date will be printed on the kit packaging.
Polyurethane seals have a higher tensile strength, are more abrasion/extrusion resistant, and are well suited for high cycle and high pressure applications.

Technical Data [ + ]

Series	4
Cartridge Thread	M48M48
Valve Hex Size	1 5/8 in.41,3 mm
Valve Installation Torque	350 - 375 lbf ft474 - 508 Nm
Cavity	T-24A

Used With [ + ]

What models can this kit be used with?

CVIV Vented pilot-to-open check valve
CWIA 3:1 pilot ratio, vented counterbalance valve
CWIG 5:1 pilot ratio, vented counterbalance valve
CWIK 1:1 pilot ratio, vented counterbalance valve
CWIL 2:1 pilot ratio, vented counterbalance valve
DKJP Normally closed, balanced poppet, logic element - pressure adjustable
DKJR Normally closed, balanced poppet, logic element - vent-to-open
DKJR8 Normally closed, balanced poppet, logic element with integral T-8A control cavity - vent-to-open
DKJS Normally closed, balanced poppet, logic element - pilot-to-open
DOJP Normally open, balanced poppet, logic element - pressure adjustable
DOJR Normally open, balanced poppet, logic element - vent-to-close
DOJR8 Normally open, balanced poppet, logic element with integral T-8A control cavity - vent-to-close
DOJS Normally open, balanced poppet, logic element - pilot-to-close
FKHA 2-way, pilot-shifted, proportional throttle
FKHB 2-way, pilot-shifted, proportional throttle with bleed down
FKIA 2-way, pilot-shifted, proportional throttle, high capacity
FKIB 2-way, pilot-shifted, proportional throttle with bleed down, high capacity
FVFA Ventable, fixed-orifice, bypass/restrictive, priority flow control valve
FVFA8 Ventable, fixed-orifice, bypass/restrictive, priority flow control valve with integral T-8A control cavity
PSJT Direct-acting, pressure reducing/relieving main stage piloted from port 4
PVJA Pilot-operated, pressure reducing/relieving valve with drain to port 4
PVJA8 Pilot-operated, pressure reducing/relieving main stage with integral T-8A control cavity and drain to port 4
PVJB Ventable, pilot-operated, pressure reducing/relieving valve
PVJD Ventable, pilot-operated, pressure reducing/relieving valve with drilled piston orifice
RVID Ventable, pilot-operated, balanced piston relief valve with drain to port 4
RVID8 Ventable, pilot-operated, balanced piston relief main stage with integral T-8A control cavity and drain to port 4
XQCA All ports blocked cavity plug
XQOA Ports 3 and 4 or port 5 and 6 blocked, all other ports open cavity plug
XQOC T-24A cavity to T-23A cavity converter

Notes [ + ]

Install back-up rings and O-rings as shown in views.
When installing continuous back-up rings, use the same technique and the same care used to install O-rings.
When installing cartridge - be sure to torque to recommended value.

Additional Resources [ + ]

Technical Information

990024002 | Accessories » Cartridge Seal Kits | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Series 4 - T-24A cavity, Polyurethane cartridge seal kit

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