Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

48 VDC coil with Deutsch DT04-2P connector with TVS Diode

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Technical Features [ + ]

Coil windings utilize Class N, (392° F [200 °C] rated) magnet wire.
Power cable with mating connector is required and is not included with product.
The coil is magnetically symmetrical and can be mounted in either direction on the solenoid tube without affecting performance.
The Deutsch DT04-2P connector satisfies the requirements of thermal shock tests. In this test, the coil is energized to achieve its stabilized temperature and then immediately immersed into ice cold water. This process is repeated 5 times, after which, the insulation resistance of the coils should not fall below 10 megohms.
A TVS surge suppression diode is built into DC coils. Nominal breakdown voltage: 100V. Model code 1.5 KE100CA Steady state power dissipation @ 75°C is 6.5 W and peak pulse dissipation is 1500 W for 1 ms, nonrepetitive.
IP rating is dependent on the coil connector and the mating connector used.
RoHS compliant. Restricted materials less than 0.1% total by weight.
The external steel shell is plated with clear zinc trivalent.

Technical Data [ + ]

Maximum Coil Temperature at 68ºF (20ºC) Ambient	218ºF (105ºC)218ºF (105ºC)
Arc Suppression (TVS)	IncludedIncluded
Power Consumption (cold) - at rated voltage	22 watts22 watts
Maximum Ambient Temperature	122 °F50 °C
Voltage/Frequency	48 VDC48 VDC
Operating Voltage Range	+/- 10% nominal+/- 10% nominal
Duty Cycle Rating	100 %100 %
Connector	Deutsch DT04-2PDeutsch DT04-2P
Connector Environment Rating	IP69KIP69K
Solenoid Tube Diameter	.75 in.19 mm
Coil Nut Torque	4.5 lbf in.0,5 Nm

Used With [ + ]

What models can this kit be used with?

DAAL
2-way, solenoid-operated directional spool valve - pilot capacity
DAALS
2-way, soft shift, solenoid-operated directional spool valve - pilot capacity
DBAL
3-way, solenoid-operated directional spool valve - pilot capacity
DBALS
3-way, soft shift, solenoid-operated directional spool valve - pilot capacity
DFCA
2-way, 2-stage, solenoid-operated directional poppet valve - flow 1-2
DFCB
2-way, 2-stage, solenoid-operated directional poppet valve - flow 2-1
DFDA
2-way, 2-stage, solenoid-operated directional poppet valve - flow 1-2
DFDB
2-way, 2-stage, solenoid-operated directional poppet valve - flow 2-1
DFEA
2-way, 2-stage, solenoid-operated directional poppet valve - flow 1-2
DFEB
2-way, 2-stage, solenoid-operated directional poppet valve - flow 2-1
DFFA
2-way, 2-stage, solenoid-operated directional poppet valve - flow 1-2
DFFB
2-way, 2-stage, solenoid-operated directional poppet valve - flow 2-1
DLDA
2-way, solenoid-operated directional spool valve
DLDAS
2-way, soft shift, solenoid-operated directional spool valve
DMDA 3-way, solenoid-operated directional spool valve
DMDAS 3-way, soft shift, solenoid-operated directional spool valve
DNCA 4-way, 2-position, solenoid-operated directional spool valve with closed transition
DNDA 4-way, 2-position, solenoid-operated directional spool valve
DNDAS 4-way, 2-position, soft shift, solenoid-operated directional spool valve
DNDC 4-way, 3-position, solenoid-operated directional spool valve
DNDY 2-position, 6-way, solenoid-operated directional spool valve
DNDYS 2-position, 6-way, soft shift, solenoid-operated directional spool valve
DTCA
2-way, direct-acting, solenoid-operated directional blocking poppet valve with overlap
DTCAZ
2-way, direct-acting, solenoid-operated directional blocking poppet valve with overlap and position switch
DTDA
2-way, direct-acting, solenoid-operated directional blocking poppet valve
DTDAS
2-way, direct-acting, soft shift, solenoid-operated directional blocking poppet valve
DWDA
3-way, direct-acting, solenoid-operated directional poppet valve
HDDA 2-way, solenoid-operated directional poppet valve - after check
RBAN Electro-proportional relief valve - pilot capacity, high pressure setting with no command
991723001 2-pin Deutsch connector kit (gray)
991723002 2-pin Deutsch connector kit (black)

Additional Resources [ + ]

Highlights

Technical Information

Environmental Test Specification for Electrical and Electronic Co (254.61 KB)
Sun's Floating Style Screw-In Cartridge (1.06 MB)
CE Declaration of Conformity - XMD 12-2017 (133.69 KB)
XMD Coil Clip Installation Guide (749.23 KB)

770948 | Accessories » Coils | Sun Hydraulics

Assembly Build Process

Assembly Build Process

48 VDC coil with Deutsch DT04-2P connector with TVS Diode

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